Condensate Unit
Please read and save these instructions. Read carefully
before attempting to assemble, install, operate or maintain
the product described. Protect yourself and others by
observing all safety information. Failure to comply with
instructions could result in personal injury and/or property
damage! Retain instructions for future reference.
Operating Instructions
WCP85
in the open position and tag it to
prevent unexpected application of
power. Failure to do so could result in
fatal electrical shock!
Caution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Description
A condensate unit removes
condensation from air conditioning
and high efficiency furnaces. The
compact design of the unit consists of a
3/8” ID discharge and 6 ft. long power
cord. The unit also contains a safety
switch to automatically shut off pump
in the event of a failure.
3. Release all pressure within the
system before servicing any
component.
Notice indicates
indicates important
information, that if not followed, may
cause damage to equipment.
4. Drain all liquids from the system
before servicing.
5. Secure the discharge line before
starting the pump. An unsecured
discharge line will whip, possibly
causing personal injury and/or
property damage.
General Safety
Information
1. Know the pump application,
limitations, and potential hazards.
Unpacking
Inspect this unit before it is installed.
Occasionally, products are damaged
during shipment. If the pump or
components are damaged, return the
unit to the place of purchase for
replacement. Failure to do so could
result in serious injury or death.
6. Check hoses for weak and worn
condition before each use, making
certain that all connections are
secure.
Do not
use to
pump flammable or explosive
fluids such as gasoline, fuel
oil, kerosene, etc. Do not use
in flammable and/or explosive
atmospheres. Use pump only with liquids
compatible with pump component
materials. Failure to follow this warning
can result in personal injury and/or
property damage.
This pump is not
designed to handle
7. Periodically inspect the pump and
system components. Perform
routine maintenance as required
(See Maintenance Section).
salt water, brine, laundry discharge, or
any other application which may contain
caustic chemicals and/or foreign
materials. Pump damage could occur if
used in these applications and will void
warranty. Use for clear water application
only.
8. Provide a means of pressure relief
for pumps whose discharge line can
be shut-off or obstructed.
2. Make certain that the power supply
conforms to the requirements of
the unit.
9. Personal Safety:
a. Wear safety glasses at all times
when working with pumps.
Safety Guidelines
Disconnect power before
servicing. If the power dis-
connect is out of sight, lock
This manual contains information that
is very important to know and
understand. This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help
recognize this information, observe the
following symbols.
b. Keep work area clean,
uncluttered and properly lighted;
Specifications
Power supply requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . .120V, 60 Hz, 1 phase
Motor duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intermittent
Liquid temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40°F to 125°F
Max. operating position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45o from vertical
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10” X 5” X 4-3/4”
Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3/8"ID
Power cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6' 3 conductor with ground
Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 quart plastic
Danger indicates
an imminently
hazardous situation which, if not avoided,
will result in death or serious injury.
Warning indicates
a potentially
hazardous situation which, if not avoided,
could result in death or serious injury.
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
For parts, product & service information
© 2005 Wayne Water Systems
370100-001 4/05
visit www.waynepumps.com
WCP85
Installation
(Continued)
furnace drain (if applicable), to the
inlet holes on the pump. Refer to
Figure 5.
STEP 4: INSTALLATION OF
DISCHARGE LINE
NOTE: Use 3/8” I.D. (max.) flexible
tubing.. A hose clamp is recommended
(not provided).
A. Extend discharge pipe from barbed
check valve to the highest point
possible. Refer to Figure 6.
B. From this point, direct the
discharge line to the location of the
drainage source. Maintain a
continuous downward slope.
Figure 4 - Modification of pipe end to prevent blockage
NOTE: Construct an inverted “U” (see
Figure 6) at the highest point of
discharge line if a continuous
downward slope is not possible.
Exercise care not to kink or “pinch off”
the flow of condensate liquid.
Main Drain from Coil
STEP 5: INSTALLATION OF
SAFETY SWITCH (IF APPLICABLE)
High efficiency
gas furnace
Overflow Drain from
Coil When Required
Connect power cord
to a constant
GFCI
voltage source. Do not connect to a fan
or other device that may run
intermittently.
Outlet
A. The pump can be wired directly to
the appliance thermostat to shut
the pump and appliance down in
the event of pump failure. Refer to
Figure 7 for typical wiring diagram.
Main Drain
from Furnace
Overflow Drain
from Furnace
Condensate Neutralizer
Cartridge (If Required)
Figure 5 - Plumbing pipe from drain to inlet holes on pump
NOTE: The alarm can be wired in the
safety switch at the normally open
(“NO”) contact.
Do not kink or pinch
TIPS FOR EASY INSTALLATION
1. After reading instructions, check to
make sure installation does not
exceed a maximum of 15 feet of
vertical lift.
To Main Drain
3/8” ID Tubing
Inverted “U”
15 Ft.
Max
2. Make sure pump is level. No part of
the pump base should be more
than 1/8” off of level plane.
GFCI
Outlet
3. Use soapy water on unit when
performing cleaning maintenance.
(Refer to Maintenance guidelines.)
4. For optimum performance, drain
and discharge lines should have a
continuous downward slope. Test
operation of pump to make sure
lines have enough downward slope
Hose clamp
(recommended, not included)
Figure 6 - Installation of discharge line
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