RAM SERIES
Safety Instructions & Operator’s Manual
Residential Mowers
RAM 42
RAM 44
RAM 50
Commercial Mowers
RAM 44 MAG™
RAM 50 MAG™
Model Year 2005
TABLE OF CONTENTS
Page
SAFETY & WARNING....................................4-15
WARRANTY...................................................16-17
SPECIFICATIONS........................................18-19
SEATADJUSTMENT.........................................20
CONTROLS..................................................21-24
OPERATION INSTRUCTIONS....................25-35
CARE & MAINTENANCE............................36-48
STANDARD SERVICE PARTS LIST.........49-50
TROUBLESHOOTING..................................51-52
RAM SERIES
Part Number 17823-0704
3
SAFETY
RIDING LAWN MOWERS,
IF IMPROPERLY OPERATED
CAN CAUSE SERIOUS INJURY OR DEATH
Pictured below are the most common causes of injury to
the operator or bystander. Please read and understand
this manual to prevent injuries.
Blade Contact
Tip Over
Run Over
Back Over
4
SAFETY
Safety Alert Symbol
When you see this symbol, BE ALERT
to the potential for injury.
Follow the recommended safety precautions and
safe operating practices.
DANGER
(highlighted in red)
indicates an imminently hazardous
situation which, if not avoided, will result
in death or serious injury.
WARNING
(highlighted in orange)
indicates a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
CAUTION
(highlighted in yellow)
indicates a potentially
hazardous situation which,
if not avoided, may result in minor
or moderate injury. It may also
be used to alert against
unsafe practices.
5
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
GENERAL OPERATION:
Read, understand, and follow all instructions in this
manual and on the mower before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the mower.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing.
Stop mower if anyone enters the area.
Be aware of the mower discharge direction and do not
point it at anyone. Mower blades can throw rocks or other
debris.
Do not operate the mower without either the entire grass
catcher or the deflector in place. This will decrease the
possibility of injury from objects being thrown by the
mower blades.
Never carry passengers. They may fall off and become
seriously injured or interfere with safe operation of the
mower.
Mowing in reverse is not recommended because it is
difficult to maintain a clear vision of the mowing path.
However, should it become necessary to back up,
remember to look down and behind before and while
backing.
6
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
GENERAL OPERATION (continued):
Never leave a running mower unattended. Always turn off
blades, set parking brake, stop engine and remove key
before dismounting.
Turn off blades when not mowing. Injury could occur from
contact with moving parts.
Under no circumstances should you place hands or feet
under the mower deck or in the chute while blades or
impeller are still running.
To avoid personal injury from accidental clutch engage-
ment, stop engine before removing grass catcher or
unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the mower while under the influence of
alcohol or drugs.
Slow down before turning to reduce the risk of tip-over.
Watch for traffic when operating near or crossing road-
ways.
Use extra care when loading or unloading the mower into
a trailer or truck. Push, do not ride the mower when
loading and unloading.
7
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
GENERAL OPERATION (continued):
Protect your eyes. Always wear safety goggles or safety
glasses with side shields when operating mower.
Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-
related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
To protect against possible tip-over, follow the
manufacturer’s recommendation for wheel weights and
counterweights.
Maintain or replace safety & instruction labels as
needed.
The engine exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
8
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
SLOPE OPERATION:
Slopes are a major factor related to loss-of-control
and tip-over accidents, which can result in
severe injury or death.
All slopes require extra caution. If you feel uneasy
on a slope, do not mow it!
DO
Mow across the slope with your Dixon® ZTR® --
never up or down. This will decrease the risk of
tip-over.
Remove obstacles such as rocks, tree limbs, wires
and other foreign objects that can be thrown by
mower blades.
Watch for holes, ruts, roots and bumps. Uneven
terrain could overturn the mower. Tall grass can
hide such obstacles.
Use slow speed. Tires may lose traction on slopes
even though the brakes are functioning properly.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
down the slope.
9
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
SLOPE OPERATION (continued):
DO (continued):
Keep all movement on the slopes slow and
gradual. Do not make sudden changes in speed
or direction.
Use extreme caution when operating the mower
with attachments to prevent tip-over or roll-over.
If front wheels lift off the ground, pull levers back to
stabilize the mower. Discontinue mowing the
slope!
10
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
SLOPE OPERATION (continued):
DO NOT
Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible. Rapid
uphill turns may cause tip-over.
Do not mow near drop-offs, ditches, or embank-
ments. The mower could suddenly turn over if a
wheel is over the edge of a cliff or ditch or if an
edge caves in.
Do not mow on wet grass. Reduced traction could
cause sliding.
Do not try to stabilize the mower by putting your foot
on the ground.
Do not use grass catcher or other attachments on
steep slopes. The added weight may change the
stability of the mower thus creating the potential for
tip-over.
11
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
FIRE HAZARDS:
Use extra care when handling gasoline and other
fuels. They are flammable and vapors are explosive.
Store all fuel in approved containers specifically
designed for that purpose.
Allow engine to cool before refueling. Never remove
fuel cap or add fuel with engine running.
Do not smoke while refueling or operating the mower.
To reduce fire hazard, keep mower free of grass,
leaves and other debris build-up.
If gasoline is spilled, do not attempt to start the
engine. Move mower away from the area of the spill.
Do not create any source of ignition until gas vapors
have dissipated. Wipe up spilled fuel and dispose of
waste properly.
If fuel is spilled on clothing, change clothing immediately.
Before storing, allow mower to cool. Clean fuel and
oil spillage.
Never store the mower or fuel container inside a
building where there is an open flame.
12
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
FIRE HAZARDS (continued):
To prevent fire or explosion, keep sparks and open flames
away from battery.
Keep electrical connections clean and tight. Inspect them
often. Loose connections and corrosion increase fire risk.
Before disconnecting the negative ground cable, make sure
all switches are off. This decreases the chance of sparking
and fire.
Use care when backing to avoid pushing the grass
bags into the frame or “hot” exhaust muffler of the
engine. Fire could result.
To prevent fire and explosion caused by static electricity:
Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers
on the ground away from your vehicle before filling.
When practical, remove fuel powered equipment from
the truck or trailer and refuel it on the ground. If this is
not possible, refuel such equipment on a trailer with a
portable container, rather than from a fuel dispenser
nozzle.
If a fuel dispenser nozzle must be used, keep the
nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
13
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
CHILDREN:
Tragic accidents can occur if the operator is not
alert to the presence of children.
Children are attracted to lawn mowers and the
mowing activity.
NEVER assume children will stay where they
were last seen.
Be alert to avoid accidents.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn mower off if a child enters the area.
Before and during backing look BEHIND and DOWN
for small children.
Never carry children. They may fall off and be seriously
injured or interfere with safe mower operation.
Never allow children to operate the mower.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
14
WARNING
Failure to observe the following safety instructions
could result in serious injury or death.
SERVICE:
Never run a mower inside a closed area or without proper
ventilation.
Keep nuts and bolts tight, especially blade attachment
bolts, and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running
unless otherwise specified.
Grass catcher components are subject to wear, damage
and deterioration which could expose moving parts or allow
objects to be thrown. Frequently check components.
Replace with original equipment parts when necessary.
Mower blades are sharp and can cut. Wrap blades or wear
gloves, and use extra caution when servicing them.
Batteries contain sulfuric acid. To prevent burns, avoid
contact with skin, eyes and clothing.
15
DIXON® ZTR® RESIDENTIAL WARRANTY POLICY
SpeedZTR™, RAM 42, RAM 44 & RAM 50 - Residential Mowers
DIXON® WARRANTS ITS ZTR® MOWERS AGAINST DEFECTS IN MATERIAL AND WORK-
MANSHIP FOR THE PERIODS SET FORTH BELOW. THE SOLE REMEDY UNDER THIS
WARRANTY IS REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS.
THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS:
1. RESIDENTIALAPPLICATION - (used only at owner’s primary place of residence):
a. TwoYears-100%partsandlaborsubjecttotheconditionsandlimitationsdescribedhereinfor
aperiodoftwoyearsfromdateofpurchasebytheoriginalowner.
b. Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and
subjecttotheconditionsandlimitationsasdescribedherein.
c. AttachmentsmarketedthroughorapprovedbyDixonIndustries, Inc., arewarrantedfortwo
yearspartsandlaborinresidentialuseapplications.
2. NOT APPROVED FOR COMMERCIAL USE.
3. All Dixon® warranty must be accomplished by authorized Dixon® dealers and in accordance with
Dixon® warranty policy and allowances. AllwarrantyclaimsmustbesubmittedtoDixonIndustries
forapproval.
4. Warrantyappliestonewandunusedmowersand istransferablewithinthestatedtimeframetoa
secondowner.
5. WarrantylaborreimbursementtodealersbasedonpublishedDixon®flatrateschedule.
6. Warrantydoesnotapplytodamageintransitorincidentsofmisuse, negligence, accidents, or
alteration. TheuseofpartsorcomponentsotherthanthosesuppliedbyDixonIndustriesVOIDS
ALL WARRANTY.
7. Batterywarrantyislimitedto90daysfromdateofpurchase.
8. The following items are not covered by this warranty policy:
(a) Routinemaintenanceoradjustmentstoincludeanyoils, filtersorotherfluidsused.
(b) Belts, bladesandtires.
(c) PickupanddeliverychargesfortransportationofmowertoandfromanauthorizedDixon®
dealer’splaceofbusiness.
(d) Engines. Thesearecoveredunderaseparatewarrantybyeachindividualengine
manufacturer. Consultenginemanualforwarrantydetails.
(e) Anycostsorexpenseofprovidingsubstituteequipmentwhilerepairworkisbeingperformed
onawarrantedmower.
9. THERE IS NO OTHER EXPRESS WARRANTY. TO THE EXTENT PERMITTED BY LAW,
ALL IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED, OTHERWISE, ALL SUCH
IMPLIED WARRANTIES ARE LIMITED TO THE SAME DURATION AND REMEDIES AS
THE EXPRESS WARRANTY. ALL LIABILITIES FOR CONSEQUENTIAL DAMAGES
UNDER ANY EXPRESS OR IMPLIED WARRANTY ARE EXCLUDED.
16
DIXON® ZTR® PRO SERIES COMMERCIAL/RESIDENTIAL WARRANTY POLICY
RAM44MAG™ANDRAM50MAG™~CommercialMowers
DIXON® WARRANTS ITS ZTR® MOWERS AGAINST DEFECTS IN MATERIAL AND WORK-
MANSHIP FOR THE PERIODS SET FORTH BELOW. THE SOLE REMEDY UNDER THIS
WARRANTY IS REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS.
THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS:
1. COMMERCIAL WARRANTY (use other than, or in addition to, mowing at owner’s primary place of
residence):
a. One Year - 100% parts and labor subject to the conditions and limitations described herein for a
period of one year from date of purchase by the original owner.
b. Attachments marketed through or approved by Dixon Industries, Inc. are warranted for one year
parts and labor in commercial use applications.
c. Pro Series Models are not subject to hour meter restrictions.
d. Warranty applies to new and unused mowers and is not transferable.
2. RESIDENTIAL WARRANTY (used only at owner’s primary place of residence):
a. Two years - 100% parts and labor subject to the conditions and limitations described herein for a
period of two years from date of purchase by the original owner.
b. Third year - limited to 100% parts cost as shown in the current Dixon® Parts Price List and
subject to the conditions and limitations as described herein.
c. Attachments marketed through or approved by Dixon Industries, Inc., are warranted for two
years parts and labor in residential use applications.
d. Warranty applies to new and unused mowers and is transferable.
3. All Dixon® warranty must be accomplished by authorized Dixon® dealers and in accordance with
Dixon® warranty policy and allowances. All warranty claims must be submitted to Dixon Industries
for approval.
4. Warranty labor reimbursement to dealers based on published Dixon® flat rate schedule.
5. Warranty does not apply to damage in transit or incidents of misuse, negligence, accidents, or
alteration. The use of parts or components other than those supplied by Dixon Industries VOIDS ALL
WARRANTY.
6. Battery warranty is limited to 90 days from date of purchase.
7. The following items are not covered by this warranty policy:
(a) Routine maintenance or adjustments to include any oils, filters or other fluids used.
(b) Belts, Blades and tires.
(c) Pick up and delivery charges for transportation of mower to and from an authorized Dixon®
dealer’s place of business.
(d) Engines. These are covered under a separate warranty by each individual engine
manufacturer. Consult engine manual for warranty details.
(e) Any costs or expense of providing substitute equipment while repair work is being performed
on a warranted mower.
8. THERE IS NO OTHER EXPRESS WARRANTY. TO THE EXTENT PERMITTED BY LAW, ALL
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED, OTHERWISE, ALL SUCH IMPLIED WARRANTIES ARE
LIMITED TO THE SAME DURATION AND REMEDIES AS THE EXPRESS WARRANTY. ALL
LIABILITIES FOR CONSEQUENTIAL DAMAGES UNDER ANY EXPRESS OR IMPLIED WARRANTY
ARE EXCLUDED.
17
SPECIFICATIONS
Residential Models
Chassis:
1-1/2 X 3 rectangle tube side frame
Mower Deck: 42” - 13 ga stamped 3 blade deck.
44” & 50” - 11 ga fabricated construction w/reinforcement
.
Blade Drive:
Electric clutch.
Transmission: Each rear wheel is independently driven by a Hydro
Gear IZT hydrostatic drive with 7” cooling fan.
Engine:
RAM 42:
18 HP Briggs & Stratton ELS, 4 cycle, single cylinder,
overhead valve, air cooled, gasoline, vertical shaft, cast
iron cylinder, full pressure lube with spin-on filter.
RAM 44/50: 22 HP Briggs & Stratton ELS, twin cylinder, overhead
valve, air cooled, gasoline, full pressure lube with oil
filter, vertical shaft, aluminum head & block with cast-
iron cylinder liners.
Starting
System:
Electric-key switch operation with safety interlock blade
drive.
Tires:
Front 11 x 4.00-5 smooth tread (16-21 PSI)
42” - Rear 18x8.50-8--4 ply turf tread (8-14 PSI)
44/50” - Rear 18x9.50-8--4 ply turf tread (8-14 PSI)
Capacities:
Dimensions:
Fuel
Engine Oil
5.5 gallons
Ram 42 - 1.5 quarts
Ram 44/50 - 2 quarts
Width
44” maximum track width
39” to top edge of seat
69” hitch tab to front bumper
power unit - 474 lbs
Height
Length
Weight
with 42” deck - 575 lbs
with 44” deck - 600 lbs
with 50” deck - 620 lbs
Additional information may be provided elsewhere in this manual.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
18
SPECIFICATIONS
Commercial Models
Chassis:
1-1/2 X 3 rectangle tube side frame
Mower Deck: 11 GAfabricated construction with reinforced ribs.
Available in 44” and 50” cut widths.
Blade Drive:
Electric clutch.
Transmission: Each rear wheel is independently driven by a Hydro
Gear IZT hydrostatic drive with integral charge pump
and 7” cooling fan.
Engine:
Each mower (44” or 50”) is powered with either a
19 HP Kawasaki, 20 HP Honda or a 20 HP Kohler
twin cylinder engine, overhead valve, air cooled,
gasoline, full pressure lube with oil filter, vertical
shaft, aluminum head and block with cast-iron
cylinder liners.
Starting
System:
Electric-key switch operation with safety interlock
blade drive.
Tires:
Front - 11x4.00-5 -- 5 smooth tread (16-21 PSI)
Rear - 18x9.50-8 -- 4 ply turf tread (8-14 PSI)
Capacities:
Dimensions:
Fuel
Engine Oil
5.5 gallons
2 quarts
Width
44” maximum track width
39” to top edge of seat
69” hitch tab to front bumper
Power Unit - 484 lbs
Height
Length
Weight
with 44” Deck--600 lbs
with 50” Deck--620 lbs
Additional information may be provided elsewhere in this manual.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
19
SEAT ADJUSTMENT INSTRUCTIONS
42” Models
1. Raise seat assembly.
2. Loosen four seat bolts, P/N 3224, and slide seat
to desired position.
3. Tighten seat bolts. DO NOT operate mower
without seat bolts properly tightened.
4. Lower seat assembly.
3224
3224
Seat
3224
Plate
3224
44” and 50” Models
1. Grasp seat slide adjuster and move it into
adjustment position.
2. Slide seat forward or backward.
3. Release seat slide adjuster.
Seat Slide
Adjuster
20
CONTROLS
CONTROL LEVERS
Note: For access to the seat, move control levers to neutral
position and swing them outward.
TO GO FORWARD
•From neutral position, gently push control levers for-
ward.
•To increase speed, move levers further forward.
TO GO BACKWARDS
•From neutral position, gently pull control levers toward
you.
TURNING
•Turning is controlled by moving one control lever slightly
forward or rearward of the other.
•To turn left, move left lever rearward of the right lever.
•To turn right, move right lever rearward of the left lever.
•To turn on mower’s own axis (zero turning radius), stop
and move one lever to reverse position and the other to
forward position.
BRAKING
•To brake mower, move both levers in direction opposite
of travel.
LEFT TURN OPPOSITE
Note: The pressure required to operate the mower is very light.
21
CONTROLS
PARKING BRAKE:
The parking brake is designed to hold
the mower from moving and is not
intended for use in stopping the
mower while it is in motion. The
engine will stop if the parking brake is
engaged while the control levers are in
the drive position.
Engage parking brake
CAUTION
before starting engine.
TO SET PARKING BRAKE:
The hand operated parking brake is located on the left
hand side between the operators seat and the fuel tank.
•To engage brake, pull lever up (to the rear).
•To release brake, move lever forward (down).
Note: Always set parking brake before dismounting.
Release parking brake before moving mower.
TRANSMISSION DRIVE SYSTEM
Allows the mower to turn on its own axis “ZERO
TURNING RADIUS”. Each lever controls one side of the
mower.
Note: The pressure required to operate the mower is very light.
22
CONTROLS
BLADE DRIVE:
•Located on the control panel, on operator’s right.
•To engage the mower blade, pull up on the switch.
•To disengage mower blade, push down.
CIRCUIT BREAKER:
•Protection of the electrical system is by (1) 15 amp
circuit breaker.
•If circuit breaker trips, push button to reset.
•If this condition repeats, consult dealer for inspection
and repair.
THROTTLE CONTROL LEVER:
•Located on control panel to operator’s right.
•Throttle control for engine speed.
•Choke for engine starting.
•Throttle control should be set to MAXIMUM or wide
open setting to insure adequate cooling of the engine
and to maintain mower deck blade speed while
mowing.
23
CONTROLS
MOWER DECK CUT HEIGHT LIFT LEVER:
•Use right foot to operate deck foot pedal at right front
foot area.
•To raise mower deck, push forward with right foot on
top portion of foot pedal. When desired deck height is
reached, push with right foot on lower portion of foot
pedal until the bottom of the foot pedal engages in
deck positioning notch.
•To lower deck, push forward with right foot on top
portion of foot pedal until bottom edge of foot pedal
disengages deck positioning notch. Lower deck to
desired height and push bottom portion of foot pedal
until bottom edge engages notch.
•Never attempt to operate deck lift mechanism in any
manner, other than foot method described above.
•Always use highest position for transport.
24
OPERATION INSTRUCTIONS
The safe and successful operation of the RAM
Series will depend upon the operator having the
correct knowledge of all controls used on the mower
and making good judgements about the terrain to be
mowed.
NEVER allow anyone to operate the mower without
complete knowledge of all controls and their func-
tions.
During initial operation, “learning to drive”, set
throttle at slow speed.
Sound judgement by the operator will prevent
accidents.
BEFORE OPERATING MOWER:
1. Read engine manufacturer’s operating and
maintenance instructions.
2. Read and observe all safety instructions on your
mower and in the manual.
3. Check engine oil.
4. Check fuel cap to be sure it is in place.
5. Be sure parking brake is on.
6. Be sure mower blade drive is off.
7. Know how to stop engine. (Turn key to off position).
25
OPERATION INSTRUCTIONS
CAUTION
Failure to follow these instructions may
result in personal injury.
STARTING INSTRUCTIONS:
1. Parking brake must be on, control levers in outward position
and blade drive disengaged.
2. Position throttle to 1/2 speed setting. If engine is cold, position
choke lever to the “on” position.
NOTE:
Engine may require partial choke setting to start even
if the engine has been operated for a period of time.
3. Insert ignition key and turn to “start” position. When engine
starts, release ignition key. Key will return to “run” position.
4. Return choke to “off” position, if applicable.
5. Move “throttle” to maximum speed position.
6. Release parking brake.
7. Swing levers inward.
8. Operate mower per “CONTROL” instructions on Page 21.
CAUTION Do not operate the engine in an enclosed
area due to the harmful exhaust gas produced.
Note:
When mowing with blades engaged, set throttle
control to the MAXIMUM or wide open setting to
insure adequate cooling of the engine and to maintain
mower deck blade speed.
26
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